Frequently Asked Questions - Gibson Abrasive Equipment

What types of abrasive blast equipment does Gibson Equipment manufacture?Gibson Equipment specializes in manufacturing a wide array of wheel blast systems, including table blasters, hanger blast systems, tumble blasters, dual chamber spinner hangers, wire mesh belt blasters, monorail blast systems, roller conveyor blast systems, and pipe blast systems. We on providing comprehensive surface finishing solutions tailored to different applications and production requirements.

What is the “Empire Difference” that Gibson highlights?The “Empire Difference” refers to Gibson’s commitment to providing a high level of service and support, with a dedicated team assigned to each project including a Regional Manager, Project Manager, Engineer and local surface finishing distributor. It also includes on-site meetings, two-way communication, local support for maintenance and parts, data-driven machine selection, dedication to machinery evolution, in-house engineering, on-site demonstration labs, in-house manufacturing, installation and start-up services and post-installation support. This comprehensive approach emphasizes partnership, aiming to exceed customer needs for equipment and support. We focus on quality process, customer service and unbiased processing recommendations.

What are some key features and benefits of Gibson’s automated systems?Gibson’s automated wheel blast systems are designed for 24-hour production with the goal of minimizing labor costs by automating processes that are otherwise accomplished with batch type blasters. We emphasize repeatable results, increased efficiency, and improved safety. Key features include PLC programming for consistent performance, manganese steel blast cabinets with cast alloy liners, entrance and exit vestibules for abrasive containment, multiple blast wheels, and ease of maintenance. The systems are designed to integrate smoothly into existing production lines, often directly preceding or following paint lines. They also offer the capability to clean a wide range of sizes and shapes, from small parts to large fabrications.

What is the purpose of Gibson’s on-site Demonstration Lab?Gibson’s on-site Demonstration Lab allows customers to test their parts on actual machines before purchase. This helps customers evaluate expected results, confirming the correct machine for their application. This testing process is documented with formal procedures and helps the customer make an informed purchasing decision and adjust parameters immediately. It provides a physical, tangible demonstration of how the machine will process the customer’s parts, moving beyond theoretical projections. Customers are invited to attend and collaborate during these trials.

How does Gibson handle replacement parts and maintenance for their equipment?We emphasize the importance of using genuine OEM replacement parts for optimal performance and longevity of their equipment. We offer a wide array of replacement parts that are domestically manufactured and meet OEM specifications for materials and engineering, including components like elevator belts, blades, liners and motors. We also offer parts for other manufacturers including Goff, Coyote, Pangborn, Wheelabrator, Viking, and Bronco. We provide expertise and technical support to assist customers in maintaining their machines, and emphasizes faster response times with most parts in stock for immediate delivery. We see maintenance as an opportunity to troubleshoot issues before they lead to shutdowns.

What are the benefits of using a Dual Chamber Spinner Hanger system?
Dual Chamber Spinner Hanger systems are designed for batch blasting fragile or awkward parts that are mounted on hooks. The dual-chamber design allows for continuous operation because one chamber is loaded and unloaded while the other is processing within the blast stream. They provide 360° workpiece coverage via a rotating spindle in each chamber, and can be programmed for repeatable performance. These systems enhance productivity and safety, and provide consistency of results.

How does Gibson’s Pipe Blasting system work?
Gibson’s pipe blasting systems are fully automated and use a skew roll conveyor to rotate pipe 360 degrees as it passes through the blast chamber. The process removes rust and mill scale, creating a surface profile for coating adhesion. It employs sensors to control media flow and includes a media recovery system with a bucket elevator and auger. The system utilizes abrasive shot propelled by a blast wheel, and it can be customized for various pipe sizes, usually ranging from 1″ to 42″ in diameter, along with various liner options within the chamber for increased durability. Industry-leading HMI controls allow the user to adjust settings, providing different surface finishes.

What advantages does Gibson’s TB120XT Table Blast system offer as an alternative to a traditional blast room?The TB120XT is a large table blast system that offers an automated alternative to manual blast rooms. It features a 120″ diameter turntable with a 10,000 lb capacity, dual doors for easy access, safety interlocks, and powerful blast wheels. Compared to a manual blast room, the TB120XT provides greater operator safety, higher energy efficiency (due to lower process air consumption), and improved consistency in finishing quality. It allows for easier, more efficient and consistent processing of large parts without an operator needing to be enclosed within the blast chamber.